Technical Grade Foams

Technical Grade Foams

Our Fire Retardant foam is approved with UL 94 HF 1 & FMVSS 302 Standards. This is a self-extinguished foam when is exposed to fire & can work in high temperatures

Densities available

FR – 23, 26, 32,40 & other densities can be developed.
L + FR – 18, 23, 24 & other densities can be developed.

Applications

High end car seats, Car roof, DG Sets, Movie theatres etc.

Fire Retardant Foams– Specifications sheet

Characteristics Foam Variant Test Method Test Standard
Variety 18LFR 23L/FR 24L/FR 24FR 26FR 30FR 32FR 40FR NA NA
Denisity(+/-) Kg/m3 18(±1) 23(±1) 24(±1) 24(±1) 26(±1) 30(±1) 32(±1) 40(±2) IS:7988-1976 IS:7933-1975
1LD at 40% (Kg) MIN 10 MIN 13 MIN 15 15-19 MIN 13 18-22 MIN 19 MIN 19 IS:7988-1976 IS:7933-1975
Load Quotient MIN 2 MIN 1.9 MIN 1.9 MIN 1.9 MIN 1.9 MIN 1.9 MIN 1.9 MIN 1.9 IS:7988-1976 IS:7933-1975
Tensile MIN 1 MIN 1 MIN 1 MIN 0.8 MIN 1 MIN 0.8 MIN 1 MIN 1 IS:7988-1976 IS:7933-1975
Elongation(%) MIN 120 MIN 100 MIN 110 MIN 120 MIN 100 MIN 120 MIN 120 MIN 90 IS:7988-1976 IS:7933-1975
Resilience(%) MIN 35 MIN 30 MIN 30 MIN 40 MIN 40 MIN 40 MIN 40 MIN 50 ISO 8307 NA
Flammability Standard FMVSS 302 FMVSS 302 FMVSS 302 FMVSS 302 UL94 HF-1 FMVSS 302 FMVSS 302 UL94 HF-1 NA

Our Lamination foam has high bonding strength with minimum thickness loss. We have best Cell structure & less porosity to achieve good Mechanical strength. Our state of art testing lab helps to supply perfect material to our customers. This foam can be used in flame / Glue lamination & the peeled foam is sent to customer in both rolled & compressed roll form.

Densities available

18, 20, 23, 26, 36 & densities can be developed as per customer requirement.
23 & 24 are available in Lamination + FR variant also

Applications

Car Seat Covers, Helmets, Bags, Movie theatre seats, Footwear, Jackets, Caps etc.

Lamination Foams - Specifications

Characteristics Foam Variant Test Method Test Standard
Variety 18HL 18L 20L 23L 26L 32L/UV 36L NA NA
Denisity(+/-) Kg/m3 18(±1) 18(±1) 20(±1) 23(±1) 26(±1) 32(±1) 36(±1) Physical Weightment of Sample as per IS:7888-1976 IS:7933-1975
1LD at 40% (Kg) MIN 14 MIN 11 MIN 15 MIN 14 MIN 13 MIN 12 MIN 26 ILD at 40% Compression as per IS:7888-1976 IS:7933-1975
Load Quotient MIN 2.0 MIN 2.0 MIN 2.0 MIN 2.0 MIN 2.0 MIN 2.0 MIN 2.0 ILD at 65% Compression as per IS:7888-1976 IS:7933-1975
Tensile MIN 1.4 MIN 1 MIN 1.2 MIN 1.2 MIN 1.2 MIN 1.2 MIN 1.2 Breaking Load – dumbled shaped sample as per IS:7888-1976 IS:7933-1975
Elongation(%) MIN 80 MIN 100 MIN 80 MIN 80 MIN 120 MIN 100 MIN 75 Breaking Load – dumbled shaped sample as per IS:7888-1976 IS:7933-1975
Resilience(%) MIN 30 MIN 30 MIN 30 MIN 30 MIN 35 MIN 35 MIN 30 Ball rebound from the sample NA

Bonding Strength

FlameX Vs Conventional Foam

 

  • Since initial bond strength is much higher, in # 2, the lamination speed can be increased
  • This will lead to further saving in Foam Loss in flame lamination and increase output

These specialty foams are manufactured to avoid paling &discoloring and stay white in spite of exposure to atmospheric elements. Paling is occurred due to oxidation in atmosphere

Densities available

32 & densities can be developed

Applications

Clothing, Lingerie, Sports Shoe

These foams are electrically conductive & while transportation electronic components releases electrostatic from them. This foam does not accumulate electrical charge & offers protection against shock & vibrations

  • Antimicrobial & Antifungal Foam – Application Hospital purposes etc.
  • Ortho foam (Hard Foam) – Application in Footwear & Helmets
  • Acoustic Foams – Application in Sound Proofing, Packaging.
  • Rebonded Foam – Application in Car mats, Carpets & other Hard applications
  • Memory Foams – Application in Mattress toping & Quilting.
  • Scrubbing foam – Anti microbial treated specialty foam that passed the washing test

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